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Printing
Pen
manufacturing and personalisation is a complex process involving
many manufacturing and printing techniques.
Injection Moulding -
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Fully
robotic moulding machines avoid the quality defects
normally associated with manual handling whilst at the
same time providing the greatest manufacturing efficiency
and associated lower costs.
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Writing Test -
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Refills
are automatically checked using accelerated testing
techniques.
Samples are taken from every batch manufactured and tested
to exhaustion and results logged to ensure that the
standard of writing quality and longevity is maintained.
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Pen Assembly -
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There
can be as many as fifteen components in an inexpensive
retractable plastic pen and to avoid high assembly costs,
fully automatic assembly lines are used for most models.
The assembly process can be very flexible allowing small
quantities of special colour assemblies for that bespoke
corporate look.
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Screen Process Printing -
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Most
regular pen barrels are printed using traditional screen
process printing at rates of up to 3,500 units per hour.
In most cases, close-registration multi-colour printing is
possible.
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Pad Printing -
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The
pad printing process is probably the most versatile of all
printing processes due to its ability to print on three
dimensional objects and compound angles. Curved clips and
images diametrically opposed to the clip are common
applications for this process. The process is ideally
suited to close registration multi-colour printing.
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Laser Engraving -
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This
is the preferred technique for personalising metal pens as
the image becomes a more permanent feature of the product
and cannot be removed easily. It is equally suitable for
producing multiple images or individual images or names.
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